I'm in a pickle trying to create a 3 bevel fin and need some ideas. I've attached a fin shape for a new project. I originally cut the fin from 3/32 with the inner (fat) part cut from 1/16 stock. The plan was to glue the 1/16 on each side and fill the gap with wood filler creating the bevel, then laminate with paper but its sloppy. I had previously tried to sand down thicker stock but I couldn't repeat the fin dimensions accurately. Have any of you tried this or can you accomplish this bevel an easier way? How do you make the redstone fin bevels? I tried the sander and made a lot of dust and uneven fins. I ended up using ailerons glued on the fin leading edge, poorly scaled, and way too heavy for my current project. All ideas are welcome.

Attached Images

Bevel fin.bmp (16.4 KB, 135 views)